One of the early sketches of Pinocchio.
The different facial expressions of Pinocchio.
Here's a maquette head based on the early designs of Pinocchio.
This image shows part of the modeling process in 3ds Max for the 3D-printed objects.
Here is a test being printed on the Objet printer.
That same test, now finished, being removed from the printer.
Excess material is removed in the power washer.
Finally, I screw all the joints, put his lil' magnets into place, put on a replacement face, & voilà!