2018 Summer Internship / Two person enclosed electric motorcycle
Calfee Design is a professional bicycle company which specializes in carbon fiber and bamboo bikes. When I interned there over the summer of 2018 if was able to work on one of the many side projects they have. My project was to work on the battery storage and management as well as the battery cover which had to be small due to the limited space in the chassis as well as be strong enough to act as both the floor of the vehicle and have an attachment for the seat.
Final battery cover with adjustable seat attachment / fiberglass lining for electrical resistance
Battery cover layup / fresh out of the mold
Battery cover mold
Carbon mounting piece
Mounting piece mold
Mounting piece pre-attachment / layup
CAD models
Battery bus bars
Mounted to the chassis
Final battery cover / structural carbon ribbing
