Early form and pattern drawings

CNC milled foam foot created from a 3D scan of my own foot!

Original pattern lines drawn on taped foam last, which were then cut, layed flat and traced onto pattern paper

Pattern from taped last traced onto pattern paper with appropriate seam allowances

Vector Pattern lines from scanned pattern paper to be cut from light gray fabric using laser cutter

Vector Pattern lines from scanned pattern paper to be cut from dark gray fabric using laser cutter

Laser cut patterns, foam sole, padding, thread and 3D printed strap ring

Hand carved hard foam model for my shoe sole

The original foam sole was also 3D scanned and modeled to fit the 3D scan of my foot in Solid works

First prototype