Industrial design and product development of door entry sill system.
Endura is the worlds largest manufacturer of residential entry door systems. The scope of this project was to replace and upgrade 50 year old manufacturing materials and processes. Adding value through product differentiation to a company in a commodity marketplace was the final goal.
The new sill based used a innovative wood composite plastic injection molding process. This reduced the overall part count, reduced the manufacturing cycle time, and unit cost all the while increasing benefits, features and ultimately end-user and distributer value.